Client: Southern Railway
Problems Faced:
The main challenge was the Pamban Bridge’s location, which meant it was under constant risk of corrosion due to the coastal conditions surrounding it.
Considering the Pamban Bridge’s constant risk of osmotic blistering and corrosion, it needed specialized coating solutions which were capable of shielding it from the negative impacts of the saltwater and humid conditions.
Solutions Offered:
Berger Paints India Limited is the industry leader in this segment and our expertise in advanced coating solutions saw us devise customized solutions for the New Pamban Bridge project.
- Innovative Coating System: With a thorough understanding of the kind of detrimental effect that salt water could have on the Pamban Bridge’s structural integrity, Berger Paints developed a coating system involving a thermally sprayed zinc primer. This primer acted as a shield against corrosive elements, ensuring that the bridge's core structural elements remained well-protected.
- Tailored to Coastal Conditions: Berger Paints' coatings were formulated to combat the effects of cyclic weathering, high humidity, and intense sunlight. The coatings were designed to resist peeling, chipping, and fading, maintaining their protective properties even in the harshest weather conditions.
- Quality Control: Berger Paints' technical team worked closely with the bridge construction crew to ensure meticulous surface preparation and application. Regular inspections ensured that the coatings were applied optimally, maintaining consistent protection across all surfaces.
- Environmental Responsibility: Berger Paints developed coatings with minimal environmental impact, reflecting a commitment to both effective protection and responsible manufacturing.
Results:
Berger Paints' role in the New Pamban Bridge project achieved remarkable results:
- Greater Resistance to Corrosion: Our specialized coatings acted as a powerful shield and prevented salt and moisture from affecting the bridge's structural integrity.
Increased Durability: By applying Berger Paint’s cutting-edge coatings, the Pamban Bridge's lifespan was extended, ensuring its continued functionality for decades to come.
- Sustainability and Responsibility: Berger Paints' environmentally conscious coatings underscored the project's commitment to responsible development.
- Collaborative Success: The partnership between Berger Paints and the Southern Railway showcased the value of expertise and collaboration in infrastructure projects.
Conclusion:
Berger Paints India Limited's role in the New Pamban Bridge project showcased the indispensable role of innovative coating technologies in protecting infrastructure from nature's corrosive elements.
By offering tailored solutions and a commitment to protecting the environment, Berger Paints contributed to the success and sustainability of the New Pamban Bridge.
